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Overview Of The Tr4 Tr5 Roofing Double Layer Roll Forming Machine
The IBR R Panel Tr4 Tr5 Roofing Machine is a versatile cold roll-forming line engineered to produce two trapezoidal profiles—TR4 and TR5—on a single compact frame. By integrating both forming stations into one footprint, it maximizes output without demanding extra floor space.
Dual-Profile Flexibility of the Tr4 Tr5 Roofing double layer roll forming machine
Switch seamlessly between TR4 and TR5 profiles with a pneumatic upper/lower clutch. No mold changes are needed—just engage the corresponding roller set to go from one profile to the other, reducing downtime and tooling costs.
Material Compatibility of the Tr4 Tr5 Roofing double layer roll forming machine
Designed to handle standard 1 220 mm or 1 250 mm steel coils (galvanized or pre-painted) in thicknesses from 0.3 mm to 0.6 mm, this machine accommodates the most common roofing substrates without mechanical adjustments.Precision Forming on the Tr4 Tr5 Roofing double layer roll forming machine
Equipped with 17 stations for TR4 and 18 stations for TR5, all rollers are hardened and chrome-plated 45# steel on 80 mm solid shafts. The result is panels with perfectly consistent profiles and flatness tolerance within ±1 mm.Automatic Feeding & Decoiling of the Tr4 Tr5 Roofing double layer roll forming machine
A 10‑ton hydraulic decoiler feeds coils continuously under PLC control, while lubricated rubber and adjustable guiding rollers protect finishes and ensure perfect coil alignment throughout the process.
High-Speed Cutting on the Tr4 Tr5 Roofing double layer roll forming machine
Run at speeds up to 20 m/min, then finish each panel with a pillar-type hydraulic cutter (Cr12 tool steel) for clean, burr‑free cuts to your exact length specifications.
Intelligent Control of the Tr4 Tr5 Roofing double layer roll forming machine
Delta PLC, Omron encoders, and Schneider electrical components deliver an intuitive HMI, reliable diagnostics, and globally available spare parts—keeping your line running smoothly.
Applications & Advantages of the Tr4 Tr5 Roofing double layer roll forming machine
- Residential & Light‑Commercial Roofing: Produce durable, weather‑tight IBR panels for homes, warehouses, and agricultural buildings.- Reduced Investment: One machine replaces two separate lines, saving on capital expense, installation, and maintenance.
- Custom Profiles: In‑house tooling design services let you tweak rib heights and spacings to match any architectural requirement.
